ontinuous Compression Molding

Continuous Compression Laminating Technology

Continuous compression laminating molding technology for thermoplastic composites Continuous Compression Laminating Technology (CCL) uses thermoplastic composites at high speed Advanced manufacturing process used to produce.

This technology mainly involves continuous molding by stacking fiber-reinforced thermoplastic composites in multiple layers, It can manufacture composite products with strong durability, high production efficiency, and excellent quality.

CCL Process

Continuous compression laminating of thermoplastic composites uses thermoplastic resin and reinforced fibers (e.g., glass fiber, carbon fiber) Basically, it is a technique for continuously molding laminate sheets or parts by laminating.

This process is mainly suitable for parts that require high-speed mass production or require constant thickness and physical properties.

Key steps in the CCL process

Prefreg Supply

prepregs for thermoplastic composite materials (Fibre and Resin pre-bonded materials) or supply individual fibers and resins in roll form.
Layered

Repeat stacking of reinforced fibers and thermoplastic resins.
This step allows you to layer multiple layers depending on the strength or thickness you want.
Continuous compression and thermal processing

The laminated composite is heated by heat from a heated roller or press, and is simultaneously combined by applying pressure
Because thermoplastic resins become flexible at high temperatures, fibers and resins adhere to each other when compressed and form a high-quality, pore-free laminate.
cooling

The compressed composite is cooled to harden the thermoplastic resin and maintain its final laminate form.

The cooling phase allows the product to quickly stabilize at high temperatures to maintain the desired mechanical properties.
Cutting and Finishing

Continuously molded composite sheets are automatically cut and finished to produce the final product.
At this stage, the cut is made so that the exact dimensions and shapes come out.

Characteristics of CCL Process

High Speed Bulk

The CCL process is very suitable for mass production as it allows for continuous compression and lamination molding.
Due to the fast process speed, large amounts of composite sheets can be manufactured in a short time.
High quality and uniformity

Continuous compression and laminating allow the product to be produced with uniform thickness and homogeneous physical properties.
Complex shapes are possible

This process can be used not only for flat surfaces but also for producing curved surfaces or complex forms of laminate.
Light weight and high strength

Thermoplastic composites made of hi-carbon fibers can reduce weight while maintaining very high strength.
recyclability

Unlike thermosetting resins, thermoplastic resins can be reprocessed and recycled.
It has the advantage of being low in waste and environmentally friendly, which can contribute to the development of eco-friendly materials.
Excellent durability

Thermoplastic composites are highly durable against high temperatures, moisture and chemicals, and have excellent shock absorption, such as automobiles and sporting goods It is often used in high-performance industries.

TECHNOLOGY

CARO is based on innovative technologies and sustainable development.
It provides essential parts for various industries.

ontinuous Compression Molding

CCL Process

Key steps in the CCL process

Prefreg Supply

prepregs for thermoplastic composite materials (Fibre and Resin pre-bonded materials) or supply individual fibers and resins in roll form.

Layered

Repeat stacking of reinforced fibers and thermoplastic resins.
This step allows you to layer multiple layers depending on the strength or thickness you want.

Continuous compression and thermal processing

The laminated composite is heated by heat from a heated roller or press, and is simultaneously combined by applying pressure
Because thermoplastic resins become flexible at high temperatures, fibers and resins adhere to each other when compressed and form a high-quality, pore-free laminate.

cooling

The compressed composite is cooled to harden the thermoplastic resin and maintain its final laminate form.

The cooling phase allows the product to quickly stabilize at high temperatures to maintain the desired mechanical properties.

Cutting and Finishing

Continuously molded composite sheets are automatically cut and finished to produce the final product.
At this stage, the cut is made so that the exact dimensions and shapes come out.

Characteristics of CCL Process

High Speed Bulk

The CCL process is very suitable for mass production as it allows for continuous compression and lamination molding.
Due to the fast process speed, large amounts of composite sheets can be manufactured in a short time.

High quality and uniformity

Continuous compression and laminating allow the product to be produced with uniform thickness and homogeneous physical properties.

Complex shapes are possible

This process can be used not only for flat surfaces but also for producing curved surfaces or complex forms of laminate.

Light weight and high strength

Thermoplastic composites made of hi-carbon fibers can reduce weight while maintaining very high strength.

recyclability

Unlike thermosetting resins, thermoplastic resins can be reprocessed and recycled.
It has the advantage of being low in waste and environmentally friendly, which can contribute to the development of eco-friendly materials.

Excellent durability

Thermoplastic composites are highly durable against high temperatures, moisture and chemicals, and have excellent shock absorption, such as automobiles and sporting goods It is often used in high-performance industries.

Head office and technology research center

Ceramic Technology Research Institute, 109 Soho-ro, Jinju-si, Gyeongsangnam-do, Republic of Korea Ceramic Convergence Center Complex No. 303 | TEL 055-792-2888 | FAX 055-792-2888

Yeongcheon Factory

Chiljeon-gil 78 in Gokyung-myeon, Yeongcheon-si, Gyeongsangbuk-do | TEL 053-324-3334 | FAX 053-324-3335

COPYRIGHT(C) CARO ALL RIGHTS RESERVED.

TECHNOLOGY

CARO is based on innovative technologies and sustainable development. It provides essential parts for various industries.

ontinuous Compression Molding

CCL Process

Key steps in the CCL process

Prefreg Supply

prepregs for thermoplastic composite materials (Fibre and Resin pre-bonded materials) or supply individual fibers and resins in roll form.

Layered

Repeat stacking of reinforced fibers and thermoplastic resins. This step allows you to layer multiple layers depending on the strength or thickness you want.

Continuous compression and thermal processing

The laminated composite is heated by heat from a heated roller or press, and is simultaneously combined by applying pressure Because thermoplastic resins become flexible at high temperatures, fibers and resins adhere to each other when compressed and form a high-quality, pore-free laminate.

cooling

The compressed composite is cooled to harden the thermoplastic resin and maintain its final laminate form. The cooling phase allows the product to quickly stabilize at high temperatures to maintain the desired mechanical properties.

Cutting and Finishing

Continuously molded composite sheets are automatically cut and finished to produce the final product. At this stage, the cut is made so that the exact dimensions and shapes come out.

Characteristics of CCL Process

High Speed Bulk

The CCL process is very suitable for mass production as it allows for continuous compression and lamination molding. Due to the fast process speed, large amounts of composite sheets can be manufactured in a short time.

High quality and uniformity

Continuous compression and laminating allow the product to be produced with uniform thickness and homogeneous physical properties.

Complex shapes are possible

This process can be used not only for flat surfaces but also for producing curved surfaces or complex forms of laminate.

Light weight and high strength

Thermoplastic composites made of hi-carbon fibers can reduce weight while maintaining very high strength.

recyclability

Unlike thermosetting resins, thermoplastic resins can be reprocessed and recycled. It has the advantage of being low in waste and environmentally friendly, which can contribute to the development of eco-friendly materials.

Excellent durability

Thermoplastic composites are highly durable against high temperatures, moisture and chemicals, and have excellent shock absorption, such as automobiles and sporting goods It is often used in high-performance industries.

Head office and technology research center

Ceramic Technology Research Institute, 109 Soho-ro, Jinju-si, Gyeongsangnam-do, Republic of Korea Ceramic Convergence Center Complex No. 303 | TEL 055-792-2888 | FAX 055-792-2888

Yeongcheon Factory

Chiljeon-gil 78 in Gokyung-myeon, Yeongcheon-si, Gyeongsangbuk-do | TEL 053-324-3334 | FAX 053-324-3335

COPYRIGHT(C) CARO ALL RIGHTS RESERVED.

CARO is based on innovative technologies and sustainable development.
It provides essential parts for various industries.

Repeat stacking of reinforced fibers and thermoplastic resins.
This step allows you to layer multiple layers depending on the strength or thickness you want.

The laminated composite is heated by heat from a heated roller or press, and is simultaneously combined by applying pressure
Because thermoplastic resins become flexible at high temperatures, fibers and resins adhere to each other when compressed and form a high-quality, pore-free laminate.

The compressed composite is cooled to harden the thermoplastic resin and maintain its final laminate form.

The cooling phase allows the product to quickly stabilize at high temperatures to maintain the desired mechanical properties.

Continuously molded composite sheets are automatically cut and finished to produce the final product.
At this stage, the cut is made so that the exact dimensions and shapes come out.

The CCL process is very suitable for mass production as it allows for continuous compression and lamination molding.
Due to the fast process speed, large amounts of composite sheets can be manufactured in a short time.

Unlike thermosetting resins, thermoplastic resins can be reprocessed and recycled.
It has the advantage of being low in waste and environmentally friendly, which can contribute to the development of eco-friendly materials.